What is the custom process for all resin carbon strips?

The custom process for all resin carbon strips usually includes the following key steps:

First, demand analysis and confirmation

Determine the specifications: Determine the width and length of the carbon strip, the type of the tube core (such as paper tube or plastic tube), the diameter of the tube core, and the direction of the carbon strip (such as inner carbon or outer carbon) based on the actual application requirements.

Performance requirements: Define the performance requirements of the carbon belt, such as temperature resistance, wear resistance, chemical corrosion resistance, etc., to ensure that the carbon belt can meet the needs of specific application scenarios.

Second, material selection and ratio

Selection of resin material: According to the performance requirements, choose the appropriate resin material as the base material.

Ink formula: Adjust ink formula according to color requirements and performance requirements. This includes selecting the appropriate pigments, additives, etc., to ensure the printing effect and durability of the carbon strip.

Third, production and processing

Cutting and coating: the carbon fiber cloth is cut to the required size, and the prepared resin ink is evenly coated on it.

Laminating and curing: The coated carbon fiber cloth is laminated to ensure a tight bond between the layers. Subsequently, the resin is cured by heating and other ways to form a stable carbon belt structure.

Bubble removal: In the laminating and curing process, the use of professional equipment (such as vacuum pumps, degassing tanks, etc.) to remove bubbles to improve the quality of the carbon strip.

Surface treatment: The surface of the carbon strip is polished and polished to remove impurities and burrs and make the surface more smooth and flat.

Fourth, quality inspection and testing

Appearance inspection: Check the appearance quality of the carbon strip, such as whether there are bubbles, cracks, impurities and other defects.

Performance test: Perform performance tests on the carbon strip, such as temperature resistance, wear resistance, chemical resistance, etc., to ensure that it meets the customized requirements.

Fifth, packaging and delivery

Packaging: The qualified carbon belt is packaged in accordance with the prescribed packaging method to protect the carbon belt from damage during transportation and storage.

Delivery: The packaged carbon belt is delivered to the customer, and the corresponding instructions and after-sales service are provided.

It is important to note that the customization process of all-resin carbon tape may vary depending on the manufacturer, customization needs and other factors. Therefore, when customizing, it is recommended to communicate in detail with a professional carbon belt manufacturer or supplier to ensure that the customized carbon belt can meet the specific needs.