The environmental pollution problem in the production process of tire rubber can be solved through the following measures:
1、 Waste gas treatment
Gas collection system:
Adopting an efficient gas collection system, the waste gas generated during the production process is centrally collected to avoid unorganized emissions of waste gas.
Dust removal equipment:
Install equipment such as bag filters, cyclone dust collectors, or wet dust collectors to effectively remove dust particles from exhaust gas.
Desulfurization and denitrification technology:
Wet desulfurization (such as limestone/gypsum method) or dry/semi dry desulfurization technology is used to treat sulfur-containing waste gas.
For nitrogen oxides, selective catalytic reduction (SCR) or selective non catalytic reduction (SNCR) techniques can be used for removal.
Organic waste gas treatment:
Using methods such as adsorption, absorption, condensation, membrane separation, or biological treatment to treat organic waste gas.
Technologies such as activated carbon adsorption, combustion (including direct combustion, thermal combustion, and catalytic combustion), and UV photolysis purification can be selected.
Thermal oxidizer:
For exhaust gases containing flammable organic compounds, they can be burned at high temperatures using a thermal oxidizer to convert them into harmless carbon dioxide and water.
Photocatalytic oxidation and plasma technology:
Using photocatalytic oxidation technology, harmful substances in exhaust gas are decomposed into harmless substances through ultraviolet irradiation and the action of catalysts.
Non thermal plasma technology can be used to decompose organic compounds and other harmful substances in exhaust gases.
2、 Wastewater treatment
Preprocessing:
Pre treat wastewater to remove suspended solids, oils, and other impurities, providing favorable conditions for subsequent treatment.
Biochemical treatment:
Adopting anaerobic aerobic (A/O) or sequencing batch reactor (SBR) biochemical treatment processes to degrade organic matter in wastewater.
Deep processing:
Through advanced treatment processes such as coagulation, sedimentation, filtration, and disinfection, pollutants in wastewater are further removed to ensure that the effluent quality meets standards.
3、 Noise control
Equipment selection:
Select low-noise production equipment to reduce noise generation from the source.
Sound insulation and noise reduction measures:
Take soundproofing measures such as soundproof enclosures and walls for equipment with high noise levels to reduce the impact of noise on the surrounding environment.
Equipment layout optimization:
Reasonably plan equipment layout, avoid equipment being too concentrated or close to sensitive areas, and reduce the spread and dispersion of noise.
4、 Solid waste treatment
Classification collection:
Classify and collect solid waste generated during the production process, such as waste rubber, waste packaging materials, etc.
recycling:
Recycling solid waste that can be recycled, such as waste rubber, can be processed into recycled rubber or rubber particles.
Safe disposal:
Safely dispose of solid waste that cannot be recycled, such as sending it to qualified waste disposal units for incineration or landfill.
5、 Environmental management and monitoring
Establish an environmental management system:
Develop a comprehensive environmental management system and operating procedures to ensure effective implementation of various environmental protection measures.
Strengthen environmental protection training:
Regularly provide environmental training to employees to enhance their environmental awareness and operational skills.
Install online monitoring equipment:
Install online monitoring equipment at exhaust and wastewater discharge outlets to monitor emissions in real-time and ensure compliance with standards.
Regular environmental monitoring:
Entrust qualified environmental monitoring agencies to conduct regular monitoring of the surrounding environment and assess the impact of production activities on the environment.
In summary, by taking measures such as exhaust gas treatment, wastewater treatment, noise control, solid waste treatment, and environmental management and monitoring, the environmental pollution problem in the tire rubber production process can be effectively solved. The implementation of these measures requires enterprises to invest a certain amount of funds and technological strength, but in the long run, it is of great significance for protecting the environment and sustainable development.