How to achieve automation and intelligence in the production process of tire rubber?

The automation and intelligence of tire rubber production process can be achieved from the following aspects:

1、 Automation of raw material processing

Automatic film transfer device:

By using automatic delivery devices combined with automatic logistics, RFID and other technologies, seamless integration from logistics warehouses to auxiliary machines can be achieved, reducing manual intervention and improving production efficiency.

By continuously iterating and upgrading, the success rate of automatic grasping and film processing efficiency are improved to meet the tire factory's demand for high quality and efficiency.

Automation of mixing workshop:

Realize centralized processing and machine automation of powder and oil systems, reduce manual operations, and lower labor intensity.

By utilizing intelligent data analysis functions, we can trace the causes of system failures and issue fault warnings, thereby improving the stability and reliability of the production process.

2、 Intelligent production process

Real time prediction of mixed rubber quality:

Using multivariate parameter regression method, establish a production model database, and automatically determine the dispensing point based on online production data parameters and model library to ensure the stability and uniformity of the quality of mixed products.

Intelligent mixing auxiliary system:

By utilizing data access, data compression, and feature extraction techniques, establish a knowledge database of process experts in the rubber mixing process and a historical database of production data to provide support for advanced applications such as optimization and rubber dispensing.

Integrated production scheduling technology:

Integrating production scheduling through MES system, coordinating and optimizing production planning and supply and demand planning, improving production efficiency and market response speed.

3、 Logistics transportation automation

AGV intelligent handling system:

In tire manufacturing factories, AGV (Automated Guided Vehicle) is used to achieve automated handling and storage of raw materials, semi-finished products, and finished products.

By utilizing software and hardware technologies such as PLC and WMS, AGV can achieve automatic scheduling and collaborative operations, thereby improving logistics efficiency.

Stereoscopic warehouse and automated conveyor line:

Establish a three-dimensional warehouse to achieve centralized storage and efficient management of raw materials.

Using automated conveyor lines to quickly and accurately transport raw materials, semi-finished products, and finished products between production lines.

4、 Automation of finished product testing and sorting

Intelligent Conveyor System for Finished Tire Inspection:

Adopting an intelligent conveying system to achieve automatic conveying, inspection, and sorting of finished tires.

By utilizing technologies such as X-ray inspection, automatic weighing, and uniform motion detection, comprehensive and accurate testing of finished tires can be carried out.

Longmen truss manipulator:

Using gantry truss robotic arms to stack and store tires saves space and improves production efficiency.

5、 Informationization and Data Management

Supply Chain Data Sharing Center:

Establish a supply chain data sharing center to achieve information sharing and collaborative optimization between upstream and downstream enterprises.

Improve the transparency and responsiveness of the supply chain through tools such as supply chain collaboration management apps.

Energy consumption data monitoring and management:

Using a big data visualization monitoring and analysis platform, real-time monitoring and analysis of energy consumption data in the tire rubber production process are carried out.

Through DCS system and energy management system, equipment automation and information transformation upgrade can be achieved to improve energy utilization efficiency.

In summary, achieving automation and intelligence in the production process of tire rubber requires starting from multiple aspects such as raw material processing, production process, logistics transportation, finished product testing and sorting, as well as information technology and data management. By adopting advanced technological means and management methods, the efficiency and quality of tire rubber production can be significantly improved, production costs and energy consumption can be reduced, and the market competitiveness of enterprises can be enhanced.