The correct installation of TTO (Thermal Transfer Overprint) high-speed coding ribbon is a key step in ensuring print quality and proper equipment operation. Here is a detailed installation guide:
1、 Preparation work
Choose the appropriate carbon ribbon:
Ensure that the width of the carbon ribbon matches the width of the label paper on the printer.
Select the appropriate carbon ribbon type (such as wax based, mixed based, resin based) based on printing requirements and label paper type.
Cleaning the printer:
Before installing a new carbon ribbon, make sure the inside of the printer is clean, especially the passage between the ribbon and label paper, to avoid dust or impurities affecting the printing effect.
2、 Installation steps
Install carbon ribbon shaft:
Remove the carbon ribbon shaft and ensure that both ends of the shaft are smooth and undamaged.
Insert the ribbon shaft into the ribbon shaft slot of the printer, ensuring correct alignment and free rotation.
Install carbon ribbon:
Pull the carbon ribbon out of the spool and pass it through the guide slot of the printer. Ensure that the carbon ribbon does not wrinkle or twist when passing through the printer.
According to the specific design of the printer, it may be necessary to fix one end of the ribbon onto the ribbon dispensing shaft and the other end onto the ribbon recycling shaft.
In some printers, it may be necessary to manually pull the sleeve to insert the ribbon shaft into the corresponding dial and ensure that the ribbon is properly installed.
Adjust the tension of the carbon ribbon:
If the printer has a carbon ribbon tension adjustment device, adjust it to the appropriate tension. The tension should not be too tight or too loose to ensure that the carbon ribbon can move smoothly during the printing process.
Check the carbon ribbon path:
Before starting printing, carefully check the path of the carbon ribbon to ensure that it is not stuck or deviating from the correct path.
3、 Testing and adjustment
Test printing:
Before formal printing, conduct a test print to check if the carbon ribbon is installed correctly and if the printing effect meets expectations.
If any problems occur, such as unclear printing or incorrect recycling of the carbon ribbon, please check the installation and tension settings of the carbon ribbon.
Adjust printing method:
If the printer supports both thermal and heat transfer printing methods, please ensure that the printing method is set correctly after replacing the ribbon.
For example, if the original thermal printing method was used and then copperplate paper, labels, and carbon tape were replaced, the printing method needs to be modified to thermal transfer printing to ensure that the carbon tape recycling shaft can properly recycle the used waste carbon tape.
4、 Precautions
Avoid direct contact with carbon ribbon:
During installation and printing, avoid direct finger contact with the printing surface of the ribbon to prevent contamination of the ribbon and affect print quality.
Storage conditions:
Unused carbon ribbons should be stored in a dry, cool place, away from direct sunlight and high temperatures to extend their lifespan.
Regular cleaning:
Regularly clean the ribbon channel and print head of the printer to maintain optimal performance and extend its lifespan.
Following the above steps and precautions can ensure the correct installation of TTO high-speed coding ribbon and the normal operation of the printer. Meanwhile, different printers may have different installation steps and precautions, so it is best to follow the instructions in the printer user manual for operation.