What are the latest developments in the production process of BOPP colored synthetic paper?

The production process of BOPP color synthetic paper (especially BOPP color thermosensitive synthetic paper) has made multiple innovative advances in recent years, mainly focusing on improving production efficiency, enhancing product quality, reducing energy consumption, and enhancing environmental performance. Here are some specific latest developments:

1. Intelligent control system:

The modern BOPP color thermosensitive synthetic paper production line is equipped with advanced intelligent control systems that can monitor various parameters during the production process in real time, such as temperature, pressure, speed, etc.

Intelligent systems can automatically adjust according to preset process requirements, ensuring the stability of the production process and consistency of product quality.

2. Automatic production line:

The introduction of automated production lines reduces manual intervention, improves production efficiency and product accuracy.

The application of technologies such as automatic roll changing, automatic film bonding, and automatic detection makes the production process more efficient and continuous.

3. Efficient extruder:

By adopting a new high-efficiency extruder, higher melting efficiency and extrusion speed can be achieved with lower energy consumption, thereby reducing production costs.

4. Energy saving drying system:

By optimizing the drying system, such as using infrared preheating, hot air circulation and other technologies, the drying efficiency has been improved.

At the same time, it reduces energy consumption and exhaust emissions, meeting environmental protection requirements.

5. High precision coating machine:

In order to meet the strict requirements for coating accuracy of BOPP color thermosensitive synthetic paper, modern production lines are equipped with high-precision coating machines.

These devices can precisely control the coating amount, coating uniformity, and coating thickness, ensuring the stability and consistency of product quality.

6. Online detection device:

Introduce online detection devices during the coating process, such as optical detectors, thickness measuring instruments, etc.

These devices can monitor coating quality in real-time, detect and correct problems in a timely manner, and improve product qualification rates.

7. Application of environmentally friendly materials:

Actively using environmentally friendly materials in the production process, such as biodegradable plastics, recycled plastics, etc.

The application of these materials helps to reduce the impact on the environment and enhance the environmental performance and market competitiveness of products.

8. Waste gas and wastewater treatment system:

Establish a comprehensive waste gas and wastewater treatment system to effectively treat the waste gas and wastewater generated during the production process.

Ensure compliance with national emission standards or even lower requirements, and achieve green production.

9. Modular design:

Modern BOPP color thermal synthetic paper production equipment adopts modular design, which can be flexibly configured and upgraded according to customer needs.

This design approach improves the versatility and adaptability of the equipment, reducing customers' investment and operational costs.

10. Quick changeover capability:

In order to meet the rapidly changing market demand, modern production lines have the ability to quickly change models.

By optimizing the equipment structure and operation process, it is possible to switch production between different specifications and varieties of products in a short period of time, improving production flexibility and market response speed.

In summary, the production process of BOPP color synthetic paper has achieved significant innovative results in intelligence, automation, high efficiency and energy saving, precision coating, environmental sustainability, customization and flexibility. These innovations not only improve production efficiency and product quality, but also reduce production costs and environmental pollution risks, providing strong support for the sustainable development of the industry.