The construction process of enhancing all resin carbon ribbon usually includes the following key steps:
1、 Preparation work
Confirm the construction site:
Determine the parts that need to be reinforced or marked according to actual needs.
Material preparation:
Prepare materials required for construction such as reinforced all resin carbon ribbon, resin, curing agent, primer, cleaning agent, etc.
Ensure that the length, width, and other parameters of the carbon ribbon meet the construction requirements.
Tool preparation:
Prepare construction tools such as scissors, scrapers, rollers, brushes, etc.
2、 Surface treatment
Cleaning:
Thoroughly clean the construction site with cleaning agents or solvents to remove impurities such as oil stains and dust.
Ensure that the construction site is dry, flat, and free of rust.
polish:
Polish the construction site to increase surface roughness and enhance the adhesion between carbon fiber and substrate.
3、 Bottom coating treatment
Apply primer:
Apply primer to clean and dry construction areas.
The primer should be evenly applied to ensure no omissions.
The function of primer is to enhance the bonding effect between carbon fiber and structural matrix, providing a good foundation for subsequent construction.
4、 Carbon ribbon cutting and pasting
Cutting carbon ribbon:
Cut and reinforce all resin carbon tape according to the size and shape of the construction site.
When cutting, ensure that the edges of the carbon ribbon are flat and undamaged.
Paste carbon tape:
Stick the cut carbon tape onto the construction site.
Use a scraper or roller to compact the carbon ribbon, eliminate bubbles, and ensure that the carbon ribbon is tightly adhered to the substrate.
5、 Resin infiltration and curing
Configure resin:
Mix resin and curing agent in proportion.
Ensure that the resin is stirred evenly without any bubbles.
Resin infiltration:
Use a brush or scraper to evenly apply the resin onto the carbon ribbon.
Ensure that the resin fully infiltrates the carbon ribbon to form a complete resin layer.
solidification:
Determine the curing time based on the resin type and environmental conditions such as temperature and humidity.
During the curing process, the construction site should be kept dry and free from interference.
After solidification, the carbon ribbon is integrated with the substrate to enhance the load-bearing capacity and crack resistance of the structure.
6、 Quality inspection
Appearance inspection:
Check if the carbon tape is pasted smoothly, without bubbles or delamination.
Ensure that the resin layer is uniform and free of cracks.
Performance testing:
Conduct necessary performance tests on the construction site, such as tensile strength, compressive strength, etc.
Ensure that the construction quality meets the design requirements.
7、 Subsequent processing
Protection processing:
To protect the carbon ribbon reinforcement layer, a layer of protective material such as protective paint can be applied on the surface.
Improve the durability and resistance to external environment of the reinforcement layer.
Identification and recording:
Mark relevant information on the construction site, such as construction date, construction personnel, etc.
Record important parameters and precautions during the construction process for future reference.
In summary, the construction process of enhancing the all resin carbon ribbon needs to strictly follow the above steps to ensure that the construction quality meets the design requirements. At the same time, attention should be paid to safe operation during the construction process to avoid accidents.